Harley-Davidson moves production of powerful new engine to Thailand in shocking announcement amid debt woes

Harley-Davidson moves production of powerful new engine to Thailand in shocking announcement amid debt woes

The rumble of a Harley-Davidson is synonymous with American roads, a symbol of freedom and homegrown engineering. However, recent strategic decisions by the company are raising eyebrows and sparking debate about the future of this iconic brand and its commitment to American manufacturing. The decision to shift production of certain models overseas, while driven by economic realities, strikes at the heart of Harley-Davidson's identity.

At the center of this controversy is the relocation of production for three popular models – the Pan America, Sportster, and Nightster – along with the Revolution Max engine, to a plant in Thailand. This move is a direct response to the 31% tariffs imposed by the European Union (EU) on American-made motorcycles. These tariffs are a retaliatory measure against U.S. trade policies, placing Harley-Davidson in a difficult position of navigating international trade disputes.

The Revolution Max engine represents a significant departure from Harley-Davidson's traditional air-cooled, large-displacement engines. It's a modern, liquid-cooled power plant designed for performance and efficiency. Its selection for overseas production is particularly noteworthy, as it powers some of the brand's newer, more technologically advanced models, signaling a potential shift in the company's global strategy.

Beyond the immediate impact of tariffs, Harley-Davidson's decision is also influenced by its substantial debt, which stood at nearly $7 billion as of June 2025. This financial pressure necessitates finding ways to reduce costs and remain competitive in a global market. Skirting tariffs is a logical, if unpopular, move for a company facing such significant financial challenges.

Harley-Davidson driving on the highway.

The European market is a crucial component of Harley-Davidson's global sales strategy. The EMEA (Europe, Middle East, and Africa) region accounts for a significant portion of the company's revenue, second only to North America. In 2024, EMEA sales totaled 24,082 units, highlighting the importance of serving European customers and maintaining a strong presence in the region.

To put that in perspective, the United States alone accounted for 94,930 units out of the total 102,023 units sold in North America in 2024. This illustrates the continued dominance of the U.S. market for Harley-Davidson, while also underscoring the importance of the EMEA region as the brand's second-largest individual market.

While Harley-Davidson doesn't publicly disclose sales figures by specific model, it's reasonable to assume that the Pan America, Sportster, and Nightster, all powered by the RevMax engine, have gained considerable popularity in Europe. This demand likely contributed to the decision to prioritize their production in a tariff-free zone to maintain competitive pricing.

A company spokesperson described the move as a "temporary transition" of production for "non-core Revolution Max powertrain-equipped models," suggesting that the models might eventually return to American factories. However, this statement has done little to assuage the concerns of Harley-Davidson's workforce and labor unions.

Harley Davidson Pan America 1250 Special motorcycle parked on a grassy riverbank.

The International Association of Machinists and Aerospace Workers (IAM), which represents many Harley-Davidson employees, has expressed strong disapproval of the decision. IAM President Brian Bryant voiced concerns about the impact on workers in York, Pennsylvania, and Menomonee Falls, Wisconsin, emphasizing their dedication and contribution to the company's success.

This isn't the first time Harley-Davidson has faced criticism for shifting production overseas. A similar situation occurred in 2018 when the company began producing European models in Thailand, coinciding with the closure of its Kansas City factory. That decision resulted in job losses for approximately 600 IAM union members, fueling distrust and apprehension among the workforce.

Despite having over 650 dealerships across the United States, Harley-Davidson has also faced challenges within its domestic retail network. Several dealerships closed their doors in 2024, citing various reasons, including financial difficulties, market changes, and even management issues.

For example, a San Francisco location, a landmark for 110 years, closed due to what they described as 'chaos' caused by new management. This closure highlights the internal struggles some dealerships are facing.

2025 Harley-Davidson Nightster motorcycle.

Adding to the uncertainty, several other dealerships have closed in recent times. A Titusville, Florida, dealership cited financial issues. Similarly, a dealership in Springfield, Missouri, closed its doors, citing difficulties in maintaining profitability.

Further examples include Reiman's Harley-Davidson in Kewanee, Illinois, which cited the owners' retirement as the reason for closing, transferring operations to another dealership. Also, a dealership in West Bend, Wisconsin, is reportedly closing down. These closures highlight the dynamic and challenging environment facing Harley-Davidson's retail network.

In response to criticism, Harley-Davidson has emphasized its commitment to investing $9 million in domestic factories to strengthen U.S. manufacturing capabilities and capacity for core products. This investment is intended to reassure workers and demonstrate the company's continued dedication to American manufacturing, even as it expands its global footprint.

This period of transition also coincides with leadership changes at Harley-Davidson. CEO Jochen Zeitz is stepping down, with new leadership appointments announced recently. One of the new leaders is the current CEO and President of Yeti, who oversaw the company's transformation into a publicly traded entity, bringing valuable experience in strategic growth and market expansion.

Person in a black leather jacket and helmet leaning forward on a Harley-Davidson Sportster S motorcycle with a city skyline in the background.

Despite these challenges, there are positive signs for Harley-Davidson. The company secured a $1.25 billion cash influx in August through a deal, providing much-needed financial flexibility and resources for future investments and strategic initiatives.

The road ahead for Harley-Davidson is undoubtedly complex. Balancing the pressures of global competition, international trade disputes, financial obligations, and the expectations of its loyal American workforce will require careful navigation and strategic decision-making.

The company must find ways to maintain its iconic brand identity while adapting to the changing demands of the global motorcycle market. This includes investing in innovation, expanding its reach to new customer segments, and strengthening its relationships with dealers and employees.

Ultimately, the success of Harley-Davidson will depend on its ability to stay true to its heritage while embracing the future. This delicate balance will determine whether the rumble of a Harley-Davidson continues to echo through American roads for generations to come.

The decisions made in the coming years will be critical in shaping the future of this legendary American brand and its role in the global motorcycle industry. The world will be watching to see how Harley-Davidson navigates these challenges and adapts to the ever-changing landscape of the 21st century.